Exhibition & Trade ShowArticleCareerSitemap
 
GVT Green Tiles Calibration Machine
Ceramic Tiles Machine
Abrasives System
Machine Building
 
 
 
 

1. GVT surface calibration machine

The GVT cleaning Machine was developed especially to polish, single, double, or triple-fired tile before dryer entry and glazing. Provide superior finish on tiles to coat uniform glaze. Due to intermediate stage polishing, It has save 40% glaze cost and provide batter and deep printing impression. VAlgro high technology brush clean all sticky dust & grind tiles surface for remove pinholes to ensure even polishing and make the surface clean and smooth.


Model Head Qty Working width Working thickness Belt/ roller Dry operation Weight Power per head Total Power hp Price
BC700 4 700mm 6 to 15 Belt Dry 1800 2hp 11hp  
BC900 4 900mm 6 to 15 Belt Dry 2000 2hp 11hp  
GVT70 8 700/900 6 to 15 Belt Dry 12000 2hp 21Hp  
   
Brushing Machine Features :
  • High precision professionally designed Horizontal axis rotating brushing system -
  • Simultaneous brushing in green stage cutting
  • Multi station Conveyorised brushing station with dust collector outlate
  • Fits online system
  • Adjustable brushing pressure – Uniform cleaning effect
  • Higher brush rotating speed – Faster cutting
  • All Brush station and transport can be switched on and off separately.


Production Benefits :
  • Even surface Cleaning
  • Uniform Glaze coating
  • Removal of Excess pinholes
  • Increase productivity
  • Lower manufacturing Cost.
  • Deep and Better printing operation
  • Reduce consumable cost
  • In line suitable
  • Reduce kiln dirt rejection
 
 
Technical specifications

Model : Valgro-Hyzer “GVT surface calibration polishing ” Dry brushing machine
Finish Achieved : 0.5 to 1mm cutting green tiles
Line Configuration : Loading, 4 / 8 Brushing station, (Coarser to finer ) brush head, un loading, dust collector out late
Number of Brushing Station 4 / 8 brushing station Front side
Material to be Processed Flat Ceramic vitrified green tiles
Type of Process Dry cleaning
Sheet weight Maximum 150kg
working Thickness (Minimum and Maximum) 6 – 15 mm
Working length (Min and Maximum) 200mm to 3000mm
Working width (Minimum – Maximum ) 200mm - 700mm
Sheet Feed speed (Adjustable) 2 – 20m/min
Total Dimensions (H X W X L) @ 1000mm x 1000mm x 4000mm / 2000mm
Machine Weight @ 12,000 kg / 5000kg (Approx)
VALGRO Abrasives Brush Diameters (Max - Min.) 150mm x ID 40mm (Fefo Technology)
Valgro Abrasives roll width As per tiles Size
Brushing speed Max. 400 - 800 RPM
Brush Oscillation stroke Not Require
Dust collector outlet Available
Total Installed Power Approx 21 HP
Productivity According to tiles surface & line speed
Pass line of Machines 800mm
 


Valgro-Hyzer GVT surface calibration brushing machine supplied to you with

following specifications :-

  • Size of the tiles 700mm x 700mm and 6mm to 15mm thickness
  • Brushing M/c. with 4 / 8 brushes on top side with Dry system to clean one side surface of the tiles as per your requirement of 0.5 to 1mm stock removal on green stag after drying zone.
  • The brush diameter will be 150 mm and width is 700mm / 900mm
  • Brush up and down mechanism to give desired pressure on the Tiles surface.
  • Each brush will be driven with separate electric motors.
  • The brushing machine will be controlled with separate Elec. Panels with 12 mtrs length electrical cable wire and all the controls of the machine with emergency stop.
  • Electrical wire clamping with the machine frame.
  • Each brush will be having separate Dust collector outlet system.
  • The conveyor roll of the machine will be high quality Rubber/ Nylon belt coated with abrasion protection for long life.
  • The brush shaft and other related moving parts will be made out at Alloy Steel with necessary treatment wherever called for.
  • The electrical system will be of prime manufacturer for trouble free operation.
  • There will be brush motor of 2hp on each brush.
  • The conveyor system will be driven through 3hp / 5 H.P. with variable drive.
  • Total electrical load of the Machine will be around 21 HP./ 11hp
  • Electrical brush motors bottom side fully covered for protection purpose.
  • Brushing machine work in line production after drying zone.
  • On receipt of the order, we shall submit you symmetric drawing of the machine for your approval / comments and thereafter we shall commence manufacturing of the machine
  • We envisage the space requirement of the machine, i.e. approx. 3 / 7 meters length.
 
Processing

 

 
 
 
 
 
Home| About us| Contact us|Sitemap © Copyright 2009. Valgro Hyzer All Rights Reserved

Design by M.R.Websolution