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“Valgro-Hyzer” Lapato Polishing Machine

Valgro Lapato polishing machine specially designed for duel finish effect on final tiles, This machine provide mirror and matt combination on tiles surface, available with less power consumption. are the result of research and development based on the market demand for machinery that is energy saving, low cost, high efficiency, environmentally, friendly. These machines feature high technical content, high reliability and stable performance.



Valgro Lapato / Duel Polishing machine


Model Head Qty Working width Working thickness Belt Water consumption Weight Total Power kw Price
LP650-6 4/8 600mm 6 to 15 Belt 1000 LPM 15000 25hp / 43hp  
LP900-6 4 /8 900mm 6 to 15 Belt 1500LPM 22000 25hp / 43hp  
LP900-8 4 900mm 6 to 15 Belt 1500LPM 22000 33hp  
   
Brushing Machine Features :
  • High precision professionally designed Horizontal axis rotating brushing system -
  • Simultaneous brushing in green stage cutting
  • Multi station Conveyorised brushing station with dust collector outlate
  • Fits online system
  • Adjustable brushing pressure – Uniform cleaning effect
  • Higher brush rotating speed – Faster cutting
  • All Brush station and transport can be switched on and off separately.
 
Summary of Prices

Sr. no. Product Name and Specification Mini. Order Qty Price in INR each pcs.
Valgro Semi Polishing Brushing Machine for Matt, satin and LApato
1 “VALGRO – HYZER” Wet Brushing polishing machine 400mm width sheet (200 OD) Eight station brushing head, with Plain water rinsing, HP 66@ 1 pcs 38,50,000 INR
Brush / consumable
1 “VALGRO – FYNEX Tiles polishing Brush Size 200mm x 450mm 8 Brush 18,500/- INR each brush

Valgro-Hyzer Semi Polished brushing machine supplied to you with


following specifications :-
  • Size of the sheet 400mm x 400mm and 6mm to 15mm thickness
  • Brushing M/c. with 8 brushes on top side with water rinsing system to clean one side surface of the tiles as per your requirement with desired finish.
  • Brushing M/c. with wet processing system, brush oscillation, conveyors belt roller,
  • The brush diameter will be 200 mm and width is 450mm
  • Brush up and down mechanism to give desired pressure on the sheet.
  • Each brush will be driven with separate electric motors.
  • Each brush will be provided with Oscillation system which will keep the brush surface free from embedment.
  • The brushing machine will be controlled with separate Elec. Panels with 12 mtrs length electrical cable wire and all the controls of the machine with emergency stop.
  • Electrical wire clamping with the machine frame.
  • Each brush will be having separate water spraying system.
  • Water rinsing pipeline size is 25mm Dia and drainage pipeline system is 50mm Dia.
  • All Drainage pipe line clamping with the body.
  • The conveyor roll of the machine will be high quality Rubber/ Nylon belt coated with abrasion protection for long life.
  • The brush shaft and other related moving parts will be made out at Alloy Steel with necessary treatment wherever called for.
  • The electrical system will be of prime manufacturer for trouble free operation.
  • There will be brush motor of 5hp / 7.5 H.P. on each brush.
  • The conveyor system will be driven through 5 H.P. with variable drive.
  • Total electrical load of the Machine will be around 66 HP.
  • Require water-tank for water supply with filter fabricated at your cost and for that we shall provide you the drawing concept.
  • Electrical brush motors bottom side fully covered for protection purpose.
  • Brushing machine work in 12 hours shift 7200 Sqm means 23000 Sq. Feet in ideal working condition.
  • On receipt of the order, we shall submit you symmetric drawing of the machine for your approval / comments and thereafter we shall commence manufacturing of the machine
  • We envisage the space requirement of the machine, i.e. approx. 5 meters length.
 
Brushing Machine Features
  • Solid Metal body construction
  • Multi station Conveyorised brushing station
  • Adjustable brushing pressure
  • Higher brush rotating speed (Optional)
  • Brushing Capacity : width 450mm
  • Adjustable conveyor speed (belt / roller)
  • Different brush grits combinations are possible to perform different surface treatment
  • emergency security switch
  • Reversal conveyor speed for emergency / accident case.
  • Brush, water rinsing, oscillation, and transport can be switched on and off separately.
  • The integrated frequency converter allows the machine to work worldwide with all power supply systems and enables smooth start and enhanced motor protection.


Brushing Machine Benefits

High precision professionally designed
Energy Saving concept - less power requirement
Horizontal axis rotating and oscillating system
Consistent brush abrasion, no rotary mark generation on tiles

Simultaneous brushing and washing
Low space requirement
Economical and cost effective
Faster Production
Minimum investment

 
Technical specifications

Model : Valgro-Hyzer “Semi polishing ” Wet brushing machine
Finish Achieved : Matt, Satin, Smoothen, Duel / Lapato Polish on ceramics tiles
Line Configuration : Loading, Water rinsing, 8 Brushing station, (Coarser to finer ) brush head Oscillation, un loading
Number of Brushing Station 8 brushing station Front side
Material to be Processed Flat Ceramic tiles
Type of Process Wat Polishing
Sheet weight Maximum 150kg
working Thickness (Minimum and Maximum) 6 – 15 mm
Working length (Min and Maximum) 400mm to 3000mm
Working width (Minimum – Maximum ) 200mm - 400mm
Sheet Feed speed (Adjustbale) 2 – 20m/min
Total Dimensions (H X W X L) @ 1000mm x 1000mm x 5000mm
Machine Weight @ 12,000 kg (Approx)
VALGRO Abrasives Brush Diameters (Max - Min.) 200mm
Valgro Abrasives roll width 450mm
Brushing speed Max. 400 - 800 RPM
Brush Oscillation stroke Adjustable
Rinse water inlet outlet Available
Total Installed Power Approx 66 HP
Productivity According to tiles surface & line speed
Pass line of Machines 800mm
 
Electrical Motors :
  • Abrasive rolls motor = 8 Nos.
  • Oscillating unit motor = 8 Nos.
  • Conveyor Feed motor = 1 Nos.
  • Water rinsing motor = 1 Nos.


Per day Production chart : Tiles width 400mm

Per hour production 1min 10 mtrs feed speed x 60minitus = 600 mtrs. Per hour production Total working 19 hours in a days(24hours) 19 hours working 600mtrs x 19hours = 11400 mtrs (Total production in a days 19 hours)

Cost of consumable and Other

1. Valgro Brush Cost : (Rs.0.37 power Per Running Mtrs )

2. 200mm OD x 450mm width = 18500Rs.
Average life of brush is 50,000 Sq. Meters
18500Rs. / 50000 running mtrs production @ = 0.37 Per Running Sq. Mtrs consumable brush cost
18500 x 8 head = Rs. 148,000 Brush cost for all head
Total production 148000 / 4, 00000 Total Sq. mtrs = 0.37 Per Sq Mtrs

A. Power Cost : (Rs.0.37 power Per Running Mtrs)

MachineHP@ 66 x 0.746 = 49kw
49 kw x 4.62Rs per Unit = 225Rs. Per hours power cost
225Rs x 19hours working = 4275Rs. Daily power cost
4275RS. / 11400 mtrs. = 0.37 power Per Running Mtrs

B. Labor cost : (Rs.0.47 power Per Running Mtrs)

6 labor require (2 Maintance and 4 Loading and Unloading
One labor cost 300 Max x 6 No. = 1800 Rs. Per shift x 3 Shift = 5400 Rs.
5400Rs. / 11400 Mtrs = 0.47Rs. Labour Per Running Mtrs

Total Landing Cost Per running Mtrs A + B + C = 0.37 (A) + 0.37 (B) + 0.47 (C) = 1.21 Rs. Per Sqm Mtrs.

Above calculations is estimated base as per our previous experience, It may very 10 to 20% plus or minus
 

Processing

 

 
 
 
 
 
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